Ducati Monster Forum

Moto Board => Tutorials => Topic started by: AdamX on February 26, 2010, 01:42:47 PM



Title: Engine Turning Tool
Post by: AdamX on February 26, 2010, 01:42:47 PM
First of all i want say that you make and use this tool at your own risk  [cheeky]

OK here we go, bare with my English since I'm Swedish!

Things necessary for the making of a cheap engine turning tool.

1. a 15 mm stainless steel tube, the one i used had 2 mm thick wall.

2. a 14 mm ring spanner

3. one M8 bolt 40mm long

4. 20-30 minutes of sparetime :)

-------------------------------------------------

Cut the stainless pipe so you get a 32-34mm pipe.

Then make 2 vertical cuts to the pipe. these 2 cuts will be the pins that fits to the crankshaft. I made my pins 3mm long 3mm Wide.

(http://klanrekyl.se/a/bilder/tappar_ror.jpg)

Remove the material not needed with a file or tool of choice, i have marked the material to be removed with green.


Now you should have a piece of pipe that looks like the one in the picture.

(http://klanrekyl.se/a/bilder/bult_ror.jpg)

Next step is to get the piece of pipe to match the 14mm ring spanner, since the tube is 15mm you need to remove material from the pipe. I carefully used a file to remove enough material to fit the ringspanner.

Use a vice to press the pipe in to the ringspanner, it must be a real tight fit.

If you got it right you now have a nice engine turningtool for practically nothing.

Oh, the bolt is used to secure the tool to the crankshaft.

(http://klanrekyl.se/a/bilder/bak.jpg)

(http://klanrekyl.se/a/bilder/staende.jpg)

(http://klanrekyl.se/a/bilder/imotor.jpg)


Hope this make some sense to you, if not please feel free to ask.








Title: Re: Engine Turning Tool
Post by: coarsegoldkid on March 02, 2010, 12:55:09 PM
Simple solutions are always good.  What I don't seem to grasp is how the "ring spanner", often called a box end wrench here in the states, doesn't slip when you apply torque.  I would have thought even with the spark plugs removed there would be enough friction to over come the lever ring spanner.  I guess not.
Your English is fine.


Title: Re: Engine Turning Tool
Post by: AdamX on March 02, 2010, 11:27:47 PM
Simple solutions are always good.  What I don't seem to grasp is how the "ring spanner", often called a box end wrench here in the states, doesn't slip when you apply torque.  I would have thought even with the spark plugs removed there would be enough friction to over come the lever ring spanner.  I guess not.
Your English is fine.

If you look at the fourth picture, you can see that i did some flat spots on the the tube to get more friction. Its important to make sure that the tube got a larger diameter than the spanner to get a real tight fit.
For me there is no problem whatsoever, no wiggling no slipping. The tool turns the engine without any problem. If you don't get it tight enough, tack weld it :)


Title: Re: Engine Turning Tool
Post by: ducatiz on March 03, 2010, 04:16:49 AM
brilliant! [bow_down]


Title: Re: Engine Turning Tool
Post by: NorDog on March 08, 2010, 09:31:03 AM
A couple of tack welds from a tig welder wouldn't hurt.


Title: Re: Engine Turning Tool
Post by: DucNaked on March 09, 2010, 11:54:00 AM
Does the bolt thread into the crank? and if so couldn't you just put two nuts on the bolt lock them down and do away with the tube? then you could just use the bolt and a wrench to turn the crank. Maybe i'm missing something. ;D


Title: Re: Engine Turning Tool
Post by: ducatiz on March 09, 2010, 11:57:08 AM
And only turn in one direction!


Title: Re: Engine Turning Tool
Post by: NorDog on March 09, 2010, 12:08:39 PM
And only turn in one direction!

Two wrongs don't make a right, but three rights make a left.   [laugh]


Title: Re: Engine Turning Tool
Post by: DucNaked on March 09, 2010, 12:14:57 PM
And only turn in one direction!
never thought of that.


Title: Re: Engine Turning Tool
Post by: Silver King on March 12, 2010, 09:29:54 AM
 [laugh]  I thought you ment something like this kind of "engine turning" tool.

 (http://i112.photobucket.com/albums/n182/silverking_2006/engine_tanker_canopy.jpg)


Title: Re: Engine Turning Tool
Post by: ducpainter on March 13, 2010, 04:06:47 PM
[laugh]  I thought you ment something like this kind of "engine turning" tool.

 (http://i112.photobucket.com/albums/n182/silverking_2006/engine_tanker_canopy.jpg)
Is that your work?


Title: Re: Engine Turning Tool
Post by: Silver King on March 16, 2010, 06:13:12 AM
Is that your work?

Alas....no.  That pic came off of the interwebs.  However,  I am lucky to have a talented friend that will (sometimes) trade beer for welding / machine work.    Now, if I happened to have a set of those aluminum fenders and seat cowl... ;D


hijack over  [beer]


Title: Re: Engine Turning Tool
Post by: hackers2r on April 07, 2010, 02:16:23 PM
I wish this had been posted when I did my valve adjustment.  Broke a nice pair of needlenose turning this beast.  Great tool for next time though.


Title: Re: Engine Turning Tool
Post by: Speeddog on April 07, 2010, 05:40:22 PM
Alas....no.  That pic came off of the interwebs.  However,  I am lucky to have a talented friend that will (sometimes) trade beer for welding / machine work.    Now, if I happened to have a set of those aluminum fenders and seat cowl... ;D


hijack over  [beer]

<jack>

More info on the cool engine-turned aluminum:
http://positiveapeindex.blogspot.com/2007/01/belly-tanker-livery-complete.html (http://positiveapeindex.blogspot.com/2007/01/belly-tanker-livery-complete.html)
http://positiveapeindex.blogspot.com/2007/01/belly-tanker-livery-complete.html (http://positiveapeindex.blogspot.com/2007/01/belly-tanker-livery-complete.html)

</jack>


Title: Re: Engine Turning Tool
Post by: ducatiz on April 08, 2010, 02:00:02 AM
<jack>

More info on the cool engine-turned aluminum:
http://positiveapeindex.blogspot.com/2007/01/belly-tanker-livery-complete.html (http://positiveapeindex.blogspot.com/2007/01/belly-tanker-livery-complete.html)
http://positiveapeindex.blogspot.com/2007/01/belly-tanker-livery-complete.html (http://positiveapeindex.blogspot.com/2007/01/belly-tanker-livery-complete.html)

</jack>

i don't get why Blogspot has a warning going into that link saying ppl have flagged it as inappropriate....  ???


Title: Re: Engine Turning Tool
Post by: Speeddog on April 08, 2010, 05:26:09 AM
Dig around a bit and you find some naughty pix.


SimplePortal 2.1.1